Atomization: Unveiling the Secrets of Ceramic Cores in Electronic Cigarettes
Atomization is the process of transforming a liquid into small droplets. Atomization-based products have become exceedingly common in our daily lives. From electronic cigarettes and humidifiers to facial steamers and medical nebulizers, these practical tools have greatly aided us in various aspects of life.
With the advancement of technology, atomization methods have become increasingly diversified. These include high-pressure gas atomization, ultrasonic atomization, microwave heating atomization, resistance heating atomization, and more. As the central component of atomization technology, the atomization core dictates the outcome and user experience of atomization.
Today, ceramics have emerged as a vibrant force in the field of atomization technology, becoming the standard material for high-quality atomization cores. So, what is the principle behind ceramic atomization, and what advantages do ceramic materials offer? In this article, we will delve into the mysteries of ceramic cores in e-cigarettes.
1. Why are ceramics used in electronic cigarette atomizers
Ceramics are not the sole material used in atomization cores for electronic cigarettes. Materials such as fiber ropes, organic cotton, and non-woven fabrics have also been applied in the manufacturing of atomization cores. Unlike the ceramics commonly seen on our dining tables, ceramics used in atomization cores are a special type known as “porous ceramics.”
The image shows an enlarged photo of ceramics. In a ceramic core, there are approximately billions of such micro-nano pores. The combination of this small piece of ceramic material, filled with pores, and a metal film forms the core component of ceramic vape cartridge.
The primary components of ceramic atomization cores are sourced from nature. After high-temperature sintering, numerous tiny micropores form inside, with an average pore size equivalent to one-fifth of a hair’s thickness.
These tiny micropores are crucial for the stable conduction and retention of liquid in ceramic atomization cores. Due to surface tension and capillary action, the liquid can evenly penetrate into the core and adhere to ceramic coil surface.
Similar to activated carbon, porous ceramic materials exhibit strong adsorption properties while also possessing excellent biocompatibility. This is a key factor in choosing ceramics as a ceramic vape pen carrier material. Similar materials find numerous applications in daily life, such as water purifier filter cores, refrigerator deodorizers, facial masks, toothpaste, and other personal care products.
In the field of electronic cigarettes, products using ceramic cores include 510 vape cartridge, thc disposable vape pen, delta 9 disposable vape pen, nicotine disposable vape pen, wax & dry berb devices, etc.
2. What are the advantages of ceramic atomization cores
Compared to atomization cores composed of other materials such as heating wires and fiber ropes or heating wires and organic cotton, ceramic atomization cores have several advantages: they heat up faster during the heating process, offer better temperature uniformity, and allow for more precise temperature range control. This can significantly reduce the generation of aldehydes during use, ensuring safety during the vaping process.
FEELM, a technology brand under Smorre, focuses on the development of ceramic atomization cores. The FEELM ceramic coil consists of two parts: ceramic and a heating film. The ceramic is sintered at high temperatures to form a bowl-shaped structure, while the heating film is designed in an S-shaped pattern attached to the ceramic surface, resembling a pot and stove during cooking. As the core component of the atomizer, during operation, the heating film uniformly heats up, vaporizing the liquid to produce aerosol.
The heating temperature of the atomization core directly affects the vaping experience of ceramic vape pen. FEELM ceramic atomization cores, through uniform heating, effectively avoid local carbonization while combining the fluid conductivity of ceramics, thereby reducing the industry pain point of “burnt taste.”
In fact, atomization technology has long been applied in medical and other fields, such as asthma treatment. In conventional atomization processes, the particle size distribution of the produced aerosol is quite broad. Particles above 2.5 μm settle in the respiratory tract and oral cavity, while those below 1 μm are inhaled into the lungs, where the active ingredients are rapidly absorbed by the body. Currently, the aerosol particles produced by FEELM ceramic atomization cores are generally smaller than 1 μm, offering a better taste and stronger satisfaction.
Ceramic atomization technology not only provides users with a better vaping experience but also opens up more extensive application scenarios. Today, Smorre’s research institute has collaborated with numerous global research institutions, expanding into more atomization fields such as medical and health.
Therefore, vape cartridge are not the sole domain for ceramic atomization cores. As atomization technology continues to mature and brings forth new applications, we may soon witness its integration into our daily lives.
