In both physical retail outlets and the digital marketplace, we often encounter an enticing array of exquisitely packaged electronic cigarettes. It’s essential to recognize that an appealing package is not solely a result of proficient graphic design; it’s an intricate fusion of packaging methodologies, printing techniques, tactile elements, and more. Today, I aim to provide you with a comprehensive understanding of the fundamentals of electronic cigarette packaging and its production processes. This knowledge will serve as a valuable asset for those considering the establishment of their brand, facilitating a more expedient grasp of the nuances of packaging.
To commence, let’s delve into the critical component of any packaged product: the choice of printing paper. This decision encompasses both the selection of suitable material and the determination of its weight, commonly referred to as ‘grammage.’ Grammage denotes the weight of paper per square meter and is a reliable indicator of its thickness. In the realm of vape pen packaging, two primary paper types hold sway: white cardstock and coated paper. The choice of paper weight, quantified in grams, typically falls within the range of 200 to 400 grams for electronic cigarette boxes, and especially for disposable vape devices, while display boxes often feature a more substantial 400-gram thickness.
Subsequently, we shall embark on an exploration of the intricate world of printing processes. In the context of e-cigarettes, there are approximately main five processes.
1, Gold / Silver Foil Stamping
The Gold / Silver Foil Stamping process is a technique that leverages the principle of heat and pressure to transfer the aluminum layer from an anodized aluminum source onto the packaging’s surface, creating a striking metallic effect. The treated area gleams brilliantly under any lighting conditions.
2, Embossing Process
The embossing process employs specialized molds to create raised and recessed patterns on the printed surface through controlled external force. Typically utilized for brand logos or product names, it enhances the overall consumer experience.
3, Lamination Process
The lamination process involves a series of steps, including heating, applying pressure, and cooling, to bond a plastic film coated with adhesive to the printed packaging. This process adds a protective layer of film to the printed surface, achieving various visual effects. Commonly employed options in e-cigarette packaging include gloss film, matte film, and laser film.
4, Spot UV process
The Spot UV process enhances the vibrancy of the product’s colors by selectively applying UV varnish to specific graphics and text on the packaging surface, accentuating the localized effect.
5, Spot Color Printing
In most cases, packaging design utilizes the four primary colors of cyan (C), magenta (M), yellow (Y), and black (K) to blend and present the complete spectrum of design colors. However, some hues may experience slight variations. When a customer’s logo or corporate identity features a specific color, it necessitates the use of spot color printing. Spot color refers to the precise shade specified on the Pantone color card.
Now, let’s explore the various types of e-cigarette packaging boxes.
1, Clamshell Box
This design comprises a lid and a bottom box, typically secured together with large upper and lower fasteners. Clamshell boxes are often employed for creating elegant gift packaging, albeit at a relatively higher cost.
2, Sleeve Box
The Sleeve Box derives its name from its unfolded shape, which resembles an airplane. This design utilizes a structure that enables one-piece molding, eliminating the need for glue and facilitating straightforward folding. However, one limitation is its inability to accommodate highly intricate printing processes.
3, Tuck Bottom Box
The tuck-bottom box is equipped with a robust buckle-bottom structure, ensuring superior load-bearing capacity. It’s typically employed as a display box for e-cigarettes, accommodating either 12 or 10 products.
4, Drawer Box
The drawer box comprises two components: an inner box and an outer box. It allows for easy access by simply sliding it open, offering both durability and convenience. This packaging style is favored by many CBD, THC, and distillate vape cartridge packaging brands due to its delicate design, although it tends to come with a higher price.
5, Hang Tab Box
The Hang Tab Box is ideal for displaying relatively lightweight products. It can be strategically positioned in prime locations within shopping malls or supermarkets, occupying minimal space while offering convenient placement. Most 510 vape cartridge and vape battery use this kind of box.
6, Window Box
By incorporating perforations in the packaging to create windows or adding transparent cellophane, products can be showcased more intuitively in front of the user.
7, Display Box
Display boxes serve the dual purpose of presenting products while providing an opportunity for impactful brand design on the backdrop. This approach not only attracts consumers but also enhances the perceived value of products, reinforcing the company’s image in the minds of users. Furthermore, for many e-cigarette brands, display packaging offers an optimal solution for both showcasing and facilitating convenient sales and transportation. 510 vape battery and vape accessory like vape cartridge holder and rolling papers usually use this packaging way.
8, Foma Packing Box
Foam packing box typically refers to a type of packaging material used for the protection and transportation of goods. These boxes are made from foam materials, which provide excellent cushioning and shock absorption properties. This packaging is used in empty disposable vape pen and cartridge vape.
Hope this sheds some light on e-cigarettes/Vape! If you found this informative, give it a thumbs up and consider following for more content.
